air makeup unit

Industrial
Air MAKe-up units

GFS’ direct gas fired air make-up units (AMU) provide an economical source of replacement air and are furnished with a heater, filters, motor and blower, controls, mounting hardware and auxiliary equipment.

Air Make-Up Units:

  • Eliminate problems with drafts, stale or contaminated air
  • Create balanced building pressure and maintain proper comfort levels
  • Introduce 100 percent fresh air to improve indoor air quality

Download BrochureHOW AIR MAKE-UP UNITS WORK

Air make-up units replace contaminated air exhausted from industrial and commercial buildings or spray booths, with heated outdoor air. AMUs maintain a constant leaving-air temperature regardless of the incoming, outdoor air temperature. Air make-up units replenish equal amounts of fresh air for every cubic foot of air exhausted.

A direct-fired burner with a turndown ratio of 30:1 is 100 percent efficient — all the heat goes directly into the airstream. The high turndown capability allows the flame to adjust to outdoor air temperature swings throughout heating season. For example, a unit with a maximum temperature rise of 90 degrees in the winter can adjust down to as little as a 3 degree temperature rise for milder spring and fall weather.

Spray Booth Airflow

Download BrochureAIR MAKE-UP UNIT FEATURES

Heavy Duty Materials & Construction

GFS AMUs use structural G90 galvanized steel for the base and tube frame, along with heavy-duty G90 steel casing. Additional construction features include:

  • Interlocked wall seam and roof panels
  • Weatherproof construction
  • Hinged service doors with flush-mount latches
  • Casing insulation with G90 galvanized steel liners

Multiple Mounting Arrangements

  • Vertical/horiztonal
  • Indoor/outdoor
  • Platform/ceiling suspended

Download BrochureAIR MAKE-UP UNIT CONFIGURATIONS

Constant Volume System (100 Percent Replacement)

The constant volume system provides a consistent rate of supply air to the facility. The direct-fired air system heater warms the fresh air on intake, eliminating energy losses associated with alternative heat sources.

In most applications, the intake air is of slightly higher volume than the exhausted air, resulting in a positive building pressure for best results. However, these units can be adjusted to intake less volume than the exhaust for applications requiring a negative building pressure.

Variable Air Volume System

When air replacement requirements fluctuate and constant-volume or two-speed systems are not suitable, a variable air volume system is the solution. By integrating a VFD into the motor system, automatic adjustments can be made to the system during operation to compensate for changing conditions. Several options are available to control these adjustments:

  • A potentiometer can be used to manually adjust CFM
  • Preset CFM levels can be programmed and manually selected
  • A pressure control device can be added to automatically adjust the CFM relative to building pressure

The VFD allows for much lower energy costs due to smooth motor start-up and the elimination of power spikes. Integrated safety features have been added to ensure safe burner operation.

80/20 Systems

For operations requiring recirculating capability, an 80/20 system can provide energy-efficient make-up air and heating functions. By drawing at least 20 percent outside air, and up to 80 percent recirculated air from the building, the 80/20 system reduces the energy needed for heating. The ratio of new-to-recirculated air varies according to the requirements of the building environment.

Automatic sensors and pressure monitors continually adjust to maintain the most consistent working environment, the most efficient operation and lowest operating cost. These units can be configured as a fully-functional building heat unit, a supplementary air make-up or as a combination of both.

Download BrochureAIR MAKE-UP UNIT OPERATIONS

During Spray Booth Operations

A spray booth’s exhaust system is removing significant quantities of shop or plant air. A typical 10 ft. x 8 ft. x 6 ft. paint booth may exhaust more than 8,000 CFM. If replacement air is pulled directly from outside, this volume may be sufficient to cool the interior of the building and may adversely affect the quality of coatings. An air make-up unit, which supplies conditioned and filtered air to the booth, may be required to minimize temperature variations and remove particles that compromise finish quality.

In the case of pressurized paint booths, air replacement is introduced directly into the booth, eliminating the need for air to be drawn from the facility. This allows for greater control over the temperature and filtration quality in both the facility and the spray booth environment, therefore improving working conditions and lowering overall operating costs.

Download BrochureAIR MAKE-UP UNIT CURE/BAKE SYSTEMS

In variable speed and recirculating units, the AMU is designed to discharge either 140 or 160-degree Fahrenheit air for an accelerated curing cycle. These systems also include an auto-balance system with a variable frequency drive (VFD) to automatically adjust the airflow of the exhaust fan(s) and ensure proper booth balance, not only during cure mode but also during paint mode.

Variable Speed Unit (Force Dry):

The variable-speed unit always uses outside air while curing to ensure good, clean air for the cure cycle. This design reduces airflow by 50 percent during the cure mode.

Recirculating Unit (Cure Only):

This design recirculates up to 80 percent of the air while exhausting 20 percent to the atmosphere, providing further energy efficiency through the recirculation of heated air, requiring less for the heating unit.

Download BrochureAIR MAKE-UP UNIT OPTIONS

Accessories & Options:

  • Inlet hood with 2 in. cleanable filter with bird screen
  • Fresh air V-Bank filter sections
  • Return air V-Bank filter sections
  • External/Internal discharge dampers
  • Intake dampers
  • Air diffuser heads
  • Vertical mounting stand (enclosed and open)
  • Roof curbs
  • Casing insulation with G90 galvanized steel liners
  • Control panel with operating lights
  • Spring isolated blower and motor
  • Painted casing

Unit Location Considerations:

  • Fresh air intake vs. shop air intake
  • Unit size and arrangement
  • Proximity of the AMU air discharge to spray booth
  • Access for installation and service
  • Heat type
  • Discharge type

Download BrochureAIR MAKE-UP UNIT CODE COMPLIANCE

Osha

GFS guarantees that our products meet or exceed all of the applicable codes related to the equipment. Our engineers regularly follow and contribute to the advancement of codes and standards that affect the industries that we work in. One of our engineers currently serves on the NFPA Technical Committee on Finishing Processes, a key standard in the finishing industry.

Want to know more about 
Air make up units? Request a Quote

Let us know your product requirements, and we will put you in touch with a distributor in your area.

Disclaimer: Product configurations are subject to change without notice

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